Building Door Panels

This series of videos will walk you through building custom interior door panels. To build a square door the stiles and rails must all be exactly the same length with perfectly square ends. The simplest method is to use the miter gauge that came with your table saw.

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Rails and stiles are generally made out of the same materials but panels can vary and even include glass or screens.

Building door panels.

Attach the smooth side of the traced piece of hardboard to the smooth side of the other piece with clamps. I build mine by laminating two pieces of 3 4. Set an old door panel on the hardboard and trace its. Remove the clamps.

I own a 6 jointer but the rails on this door are 8. Interior doors are usually 1 3 8 thick. Pull out the hand planes and. Building an interior door.

This is part one of hagan street rods modular door panel system. However with a little instruction and a broad selection of car interior upholstery parts the task is made easier than you might think. A table saw makes that easy. How to build your own car door panels step 1.

Interior doors are generally 80 inches tall and 1 3 8 inches thick exterior doors are generally thicker. The rails connect the two stiles together at a few points and the panels fill in the gaps. Building a show quality interior to match the rest of your build can be a daunting task. Place one 48 by 48 by 1 8 inch hardboard on a worktable.

Attach a straight 24 in long hardwood 1 3 for more accuracy and to avoid splintering out the end of the cut. This film will teach you how to design construct and upholster your own auto door panels. Part one the frame clamps clamps and more clamps.

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